Complete system sizing guide

How to size a complete solar system.

Calculate inverter power, LiFePO4 battery energy and PV-array size from the real load, backup target and solar resource—then verify electrical and component compatibility.

Last reviewed: 15 August 2026 · Technical content reviewed for public accuracy

01 / Direct answer

Size power and energy separately, then verify that every component works together.

A complete solar system is not selected from one kW number. Use maximum simultaneous load and starting surge to select inverter power; use essential-load energy and required backup time to select battery energy; and use daily energy, local solar resource and system losses to estimate the PV array.

After the first calculation, verify AC phase and voltage, inverter surge duration, battery discharge current and BMS communication, PV string voltage and current, protection, generator or grid behavior and local installation requirements.

Inverter power (kW)

Maximum simultaneous running load plus verified starting-surge capability.

Battery energy (kWh)

Required backup energy adjusted for the permitted usable fraction and conversion losses.

PV array (kWp)

Daily energy divided by peak sun hours and expected overall system yield.

02 / Load audit

Start with what must run, when it runs and how it starts.

List each appliance or machine, its running power, starting power, quantity and daily operating hours. Mark essential and nonessential loads and identify which loads may operate at the same time.

Daily energy is the sum of load power multiplied by operating hours. Inverter kW comes from simultaneous demand, not from the daily kWh total.

Continuous demand

Add the loads expected to run together under the intended operating schedule.

Starting events

Record pumps, compressors, motors, refrigerators and air conditioners separately.

Energy profile

Use measured bills, meters or interval data where available instead of relying only on nameplates.

03 / Battery sizing

Convert the essential backup load into nominal battery energy.

First calculate required backup energy: average essential load multiplied by backup hours. Then divide by the permitted usable battery fraction and expected discharge-path efficiency. Keep an operating reserve if the project requires it.

Illustration only: an 8 kWh essential-backup requirement, assuming an 80% usable battery fraction and 90% discharge-path efficiency, gives 8 ÷ (0.80 × 0.90) = 11.1 kWh of nominal battery energy. The final value depends on the selected battery, settings, temperature, aging allowance and required reserve.

Energy is not power

A larger kWh battery can extend runtime, but its BMS and cells must also supply the required kW.

Compatibility

Confirm voltage range, current, CAN or RS485 protocol, firmware, parallel limits and protection.

Runtime

Treat calculated runtime as a planning estimate, not a guarantee, because real loads and losses vary.

04 / PV array sizing

Estimate PV power from daily energy and the site's usable solar window.

A planning formula is PV array kWp = daily energy kWh ÷ (peak sun hours × total system yield). Use credible local monthly or seasonal solar data and account for module temperature, orientation, shading, wiring, inverter conversion and battery charging losses.

Illustration only: 12 kWh per day with 5 peak sun hours and an assumed 80% total yield gives 12 ÷ (5 × 0.80) = 3.0 kWp as a baseline. Additional array capacity may be needed for poor-season production, battery recovery, daytime loads and future expansion.

Seasonal design

Check the weakest relevant solar month, not only the annual average.

String design

Keep cold-condition open-circuit voltage, operating voltage and input current within each MPPT limit.

Recharge objective

Define how quickly the battery should recover after an outage or overnight discharge.

05 / Worked example

Keep the assumptions visible so the recommendation can be checked.

Consider a planning case with 4 kW maximum simultaneous running load, a 6 kW short starting event, 12 kWh daily consumption and 8 kWh of essential backup energy. The inverter must support at least the 4 kW continuous demand and an explicitly documented 6 kW surge for the required duration. The illustrative battery result above is 11.1 kWh nominal, and the illustrative PV baseline is 3.0 kWp.

This is not a final package. Phase, voltage, motor-start behavior, inverter derating, battery current, PV string limits, local solar data, backup scope and applicable electrical rules can all change the equipment selection.

Do not round down

Choose available equipment only after confirming continuous, surge and environmental limits.

Coordinate controls

Confirm grid charging, solar priority, generator input, export limits and load-shedding strategy.

Document the basis

Keep the load list, formulas, assumptions and selected datasheets with the proposal.

06 / Project checklist

Send complete project inputs before requesting a final quotation.

Provide the destination country, phase, voltage, frequency, load list, starting surges, operating hours, daily kWh, required backup duration, local solar data, roof or ground area, grid and generator conditions, installation environment, quantity and delivery schedule.

Electrical

Single or three phase, voltage, frequency, grid quality, generator rating and essential-load circuits.

Site

Temperature, dust, humidity, altitude, shading, cable distances and indoor or outdoor location.

Commercial

Quantity, destination, documentation, certification, OEM, packing and delivery requirements.

SOURCES

Product data and related evidence.

Use these public sources to verify the model facts used in this guide. Final order specifications still require written confirmation.

SAVYEN complete solar systems

Open source

SAVYEN hybrid inverter sizing guide

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SAVYEN LiFePO4 battery sizing guide

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SAVYEN system reference configurations

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SAVYEN technical data index

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Practical answers

Questions buyers ask before ordering.

How do I calculate the size of a complete solar system?

Calculate maximum simultaneous load and starting surge for inverter kW, essential backup energy for battery kWh, and daily energy divided by peak sun hours and system yield for PV kWp. Then verify component and site compatibility.

How many solar panels do I need?

Divide the required PV-array power by the selected panel's rated watts for an initial count, then design strings within the inverter's MPPT voltage and current limits. Local temperature, roof space, orientation and shading must also be checked.

How many kWh of battery do I need for backup?

Multiply the average essential load by the required backup hours, then divide by the battery's permitted usable fraction and expected conversion efficiency. Add reserve or aging allowance only according to the project requirement.

Does a 5 kW inverter need exactly 5 kW of solar panels?

No. Inverter AC output power and permitted PV-array power are different ratings. The selected model's maximum DC power, voltage, MPPT window, input current and string rules determine the allowed array.

Can a complete system include grid and generator charging?

Applicable hybrid and off-grid inverter configurations can coordinate solar, grid and generator inputs, but input voltage, frequency, charging current, transfer behavior and operating priority must be confirmed for the exact model and site.

FACTORY PROJECT SUPPORT

Send the load, country and backup target.

We will match the inverter, LiFePO4 battery and solar array for technical confirmation.

Request a Proposal